Recently, in the digital workshop of forging steel machining of Farpro valve manufacturer, employees manipulate truss-type manipulators to process valve products.
The digital workshop of forging steel machining of Farpro valve manufacturer, with intelligent production line and manipulators processing with high efficiency, high precision and low error rate, has not only significantly improved the production efficiency, but also increased the processing qualification rate to more than 99.9%.
Farpro valve The valves produced by the manufacturer are exported to more than 40 countries and regions such as the United States, Germany and France in 12 categories and more than 200 series with more than 4000 характеристики.
In 2019, Farpro valve manufacturer launched the high-end forging intelligent manufacturing digital workshop construction project, based on the original forging workshop, to complete the industrial digital transformation by digitally upgrading and transforming all the key nodes of the workshop processes, and then realize data-driven process improvement innovation and quality control.
The implementation of the digital workshop transformation, from the forging workshop manual operation brought about by product quality instability and high production costs.
Valve manufacturing is generally divided into forging and finishing two processes, forging relies on assembly line production and manufacturing, and forging workshop is the focus of the company’s process control, valve forgings from feeding to heating, forging, processing and molding, the entire process has a decisive role in the quality of finished products and manufacturing costs, but also the quality of finished products, the basis of performance.
Однако, with this importance, criticality is not commensurate with the previous, ручная операция, manual records of the traditional method of operation is still throughout the production process.
Influenced by raw and auxiliary materials, workers’ skill level, equipment running stability, tool status, operating environment, process methods and other factors, process quality fluctuation became a difficult problem for enterprise management.
Кроме того, it is very difficult to trace and analyze the causes of scrap and defective products as well as process quality fluctuation data and the reliability of the conclusions is poor.
After the implementation of the project, the workshop process control from the traditional human-based arbitrary and rough to data-based scientific and intelligent, in order to meet the requirements of higher quality, faster delivery, lower procurement costs and smaller inventory of customers.
В настоящий момент, the workshop has introduced a total of 40 sets of intelligent equipment, включая 8 sets of robots, 2 sets of metal circular saws, 3 sets of electric screw presses, 3 sets of medium frequency heating furnaces, 5 sets of trimming machines, и т. д., mainly producing national standard and American standard high-pressure Задвижки и шаровые клапаны, и т. д., with an annual production of more than 5,000 tons of high-pressure forged steel valves.
Farpro valve manufacturer’s factory is located in the hometown of valves in China, which is also the national manufacturing base of medium and low pressure valves.
В последние годы, the region has supported enterprises to introduce new projects, new technologies and advanced production equipment, vigorously develop intelligent manufacturing and green manufacturing, create digital workshops and green factories, and continuously improve the level of intelligent, large-scale and modernized development of the valve manufacturing industry to boost the high-quality development of the local economy.